For 20042006 volvo s40 fuel pump bosch 44645sg 2005 2. The manual states that it is number 34 below the steering wheel. Fuses 118 are relayscircuit breakers and should only be replaced by an specialized technician. Apremium fuel pump module assembly for volvo s40 v40 l4 1. Fuel pump fuse keeps blowing help, advice, owners discussion and diy tutorials on volvo xc90s. Mar 19, 2021 this is usually caused by a failed pre pump in the gas tank, which in turn causes the main fuel pump to be overworked and draw excessive amperage that overheats the circuit. In earlier cars, this module will be located in the passengers side front wheel well. Make sure you have the radio code for your stereo when disconnecting the battery. It is located in a way that it can be exposed to rainwater and roadsalt, which increases the risk of corrosion. Volvo s40 fuel pump gas pumps professional parts sweden. Volvo s4004 wiring diagram pdf download manualslib. Visit the online store, know as reliablestore, they have the repair manuals.
Please refer to your owners manual for fuse box access and exact fuse location. The xc90 proved to be very popular, and very good for volvo s sales numbers, since its introduction in model year 2003 north america. It will also need the oring that sits below the assembly part number 8638939. The volvo s40 v50 have two different fuse boxes open images to view position. Get the best deals on fuel pumps for volvo s40 when you shop the largest online.
Fuse box location in the engine compartment diagram for fuses 1 to 36 on the list fuse box location in the passenger compartment diagram for fuses 37 to 86 on the list. Apr 07, 2017 the fuse box in the passenger compartment is located under the glove compartment. Specs for all generations of volvo s40 volvo volvo 140 volvo 164 volvo 240 volvo 260 volvo 340360 volvo 440 k volvo 460 l volvo 480 e volvo 66 volvo 740 volvo 760 volvo 780 bertone volvo 850 volvo 940 volvo 960 volvo c30 volvo c70 volvo s40 volvo s60 volvo s70 volvo s80 volvo s90 volvo v40 volvo v50 volvo v60 volvo v70 volvo v90 volvo xc40. Call 18004581552 to find out if youre part of the recall. Volvo s40 technical specs, fuel consumption, dimensions. Volvo free repair and service manuals pdf wiring diagrams. Fuse box location in the engine compartment diagram for fuses 1 to 36 on the list fuse box location in the passenger compartment diagram for fuses 37 to 86 on the list note. The video above shows how to check and change blown fuses in the engine bay of your 2005 volvo s40 in addition to where the fuse box diagram is located. Volvo s80 wiring diagram 1995 volvo 850 starter bosch wiring diagram 2004 volvo s40 04, v50 electrical wiring diagram tp 3974202. These relays usually are quite warm to the touch, but if you put a finger on the top of it and you fee. Find the answer to this and other volvo questions on justanswer we use cookies to improve your experience. When working on vehicles equipped with supplemental restraint system srs, never apply electrical voltage to the system. How to replace fuel pump volvo s40 and v40 1996 to 2004. Volvo s40 workshop repair manual free download automotive.
Pulling this fuse will disable your fuel pump relay. To run or test the intank pump, remove fuse 1 and intank pump fuse 11 and apply battery voltage from the fuse 1 terminal closest to you to the fuse 11 terminal that is farthest away from you, i. A flow meter can be used to check the fuel delivery, or the pump s output can be measured by disconnecting a fuel line and seeing how much fuel it can deliver. A good pump would typically deliver a quart of fuel in 30 seconds, and most shop grade fuel pressure regulators offer fuel lines to flow fuel with the pump engaged. Fuel pressure sensor replacement c30, s40, v50, c70. Volvo s40 20002011 fuel pumps in modern cars the tolerances in fuel pressure in your system can be very tight.
Some volvos have multiple interior fuse boxes including in the trunk the video above will show you where the interior fuse box of your 2005 s40 is located. Volvo s40 mk2 fuse box passenger compartment warning. The genuine part number for the complete assembly is 30792725. In this article, we consider the firstgeneration volvo s80, produced from 1999 to 2006. Electronic module cem relay function 223 fuel pump relay, gasoline 2193 relay, comfort functions tp3984202 s40 04v50 200. Fuse box diagram location and assignment of electrical fuses for volvo s40 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012. The fuel pump is located in the fuel tank, on the top of it.
Volvo cars of canada corp national customer service 175 gordon baker road north york, ontario m2h 2n7 18006638255. View and download volvo s4004 wiring diagram online. Volvo cars of north america, llc customer care center 1 volvo drive, p. First of all you need to disconnect the car battery, as fuel is highly flammable. How to remove and replace the pem in the volvo small car lineup. Where is the fuel pump relay located on a 2003 volvo s40 s. Apr 16, 2016 the volvo s40 v50 have two different fuse boxes open images to view position. You should know there is a recall out for the pump electronic module pem can fail leading to a nopower condition for the fuel pump. Volvo s40 2005 owners manual pdf download manualslib. Volvo v50 service repair manual volvo v50 pdf downloads. It is actually a fuel pump and filter assembly located in the top of the fuel tank. Operation, maintenance and repair manual, wiring diagrams for volvo s40 and v40 cars 1996 2015, equipped with petrol engines including turbocharged and gdi with a working volume of 1. Complete list of volvo s40 auto service repair manuals. You may have a access panel under the seat or in the trunk.
Volvo s60 xc70 fuel pump relayfuse 20012009 youtube. To run or test the intank pump, remove fuse 1 and intank pump fuse 11 and apply battery voltage from the fus e 1 terminal closest to you to the fuse 11 terminal that is farthest away from you, i. The fuse panel is located in the engine compartment. Here you will find fuse box diagrams of volvo s40 2004, 2005, 2006, 2007. She declined to comment on how much the recall would cost the company. Where is the fuel pump relay for a 2005 volvo s40 fixya. Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market. List of fuses and amperage for all volvo s40 and v50 2004 to 20 fuse boxes. You can find amperage inside the covers of each fuse boxes. Bohlin said the problem was located in the fuel pump electronic module, which controls the gas flow to the engine, she said. A fuse box in driver passenger area to left of dash. Volvo s40 car recalls volvo s40 car recall tracker. Problems with the 740 fuel pump and headlight relays are well documented.
Here you will find fuse box diagrams of volvo s80 2003 and 2004, get information about the location of the fuse panels inside the car, and learn about the assignment of each fuse fuse layout. Volvo s40 service repair manual volvo s40 pdf downloads. Fuses should always be the first thing you check if your s40 is experiencing electrical difficulties because they are relatively easy and inexpensive to change yourself. Location of fuel pump relay or fuse on cars equipped. It idles fine for as long as you want to run it, but will blow the fuel pump fuse when driving. If your s40 has many options like a sunroof, navigation, heated seats, etc, the more fuses it has. Driving today, i put my finger on the fuel pump relay and it was darn warm. You can confirm this failure by popping the cover off the relay and inspecting the solder joints on the circuit board. Volvo s40 fuel pump best fuel pump parts for volvo s40. Those diagrams are valid for both s40 and v40 volvo cars manufactured from 1995 since 2004 when any of electrical component stop working, its mostly case of blown fuse. Car 681012mm fuel gasoline pump hand primer manual tube transfer universal. Replace fuse and cranks right up and runs again then blows fuse a read more.
554 1137 522 1397 979 1067 1173 1038 1246 42 142 905 139 890 1105 1248 886 914 305 1009 1388 863 108 1046 616 824 112 1515 1059 1231 301 858 1431 839 347